Case Study: ASLONG's JGB37-3530 DC Motor Empowers Smart Warehousing and Logistics System Upgrade
Project Background
With the booming e-commerce industry and the ongoing automation upgrade of warehousing and logistics systems, a smart warehousing and logistics center under a large e-commerce enterprise was facing significant operational challenges. Traditional manual handling and sorting methods were inefficient, costly, and prone to human errors in high-frequency, intensive logistics operations. To enhance the overall efficiency of its logistics center, reduce operational costs, and improve the accuracy and timeliness of goods sorting, the company decided to introduce a new smart warehousing and logistics system. The ASLONG JGB37-3530 DC motor became a key component in achieving this upgrade.
Core Requirements
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Efficient Material Handling: The logistics center processes a huge volume of orders daily. The motor needs to provide stable power output to ensure conveyors and handling robots can operate at high speed and continuously meet the intensive logistics requirements.
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Precision Positioning and Control: High accuracy in motor positioning and speed control is essential for goods sorting and shelf storage. The system demands precise placement and handling of goods to avoid damage and sorting errors due to positioning deviations.
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Long-Term Stable Operation: As a core component of the logistics center's equipment, the motor must be highly reliable and durable to maintain stable performance during prolonged operation, minimize downtime for maintenance, and ensure the efficient running of the logistics system.
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Low-Noise Operation: With many staff working in the logistics center, prolonged exposure to a noisy environment can negatively impact work efficiency and health. The motor needs to operate with low noise to create a quieter working environment.
Solution
After evaluating numerous motor brands, the company selected the ASLONG JGB37-3530 DC motor as the core power component for its smart warehousing and logistics system. Here's how the motor was applied in the project:
1. Efficient Material Handling
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Motor Performance Advantage: The JGB37-3530 motor uses high-performance rare earth permanent magnet materials. It provides high torque output at low speeds, ensuring conveyors and handling robots can quickly start and steadily operate under heavy loads. Its high-efficiency energy conversion improves the system's overall energy efficiency and reduces costs.
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System Integration and Optimization: ASLONG's technical team customized a complete motor drive and control system based on the logistics center's layout and workflow. By configuring motor parameters and optimizing control algorithms, the conveyors and robots achieved efficient operation under different loads, boosting material handling efficiency.
2. Precision Positioning and Control
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Encoder Application: The built-in high-precision encoder in the JGB37-3530 motor provides real-time feedback on speed and position. During goods sorting, the control system adjusts the motor's speed and displacement based on the size and weight of goods, achieving placement accuracy above 99.9%.
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Control Algorithm Optimization: ASLONG developed an advanced motor control algorithm combining PID and fuzzy control. This enables rapid response to system commands and dynamic adjustments based on real-time feedback, ensuring high-precision motor performance in various conditions.
3. Long-Term Stable Operation
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Motor Reliability Design: The JGB37-3530 motor features advanced heat dissipation and a robust structure. It effectively reduces temperature rise during prolonged operation, extending its lifespan. With an IP54 protection rating, it resists dust and water ingress, adapting to the logistics center's environment and ensuring stable performance.
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Remote Monitoring and Maintenance: ASLONG provides remote monitoring and maintenance services. Sensors and data acquisition modules on the motor allow technicians to monitor its status in real-time and detect potential faults. The system automatically alerts maintenance personnel when abnormalities occur, enabling full lifecycle motor management and reducing maintenance costs and downtime risks.
4. Low-Noise Operation
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Noise Control Technology: The JGB37-3530 motor's special rotor design and optimized bearing layout reduce mechanical noise. Insulation materials and electromagnetic shielding further minimize electromagnetic noise. Tested at 45 decibels under rated load, it is 5–10 decibels quieter than similar products, providing a quieter working environment.
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Noise Isolation Measures: During equipment installation, the company used sound-absorbing materials and soundproof panels to isolate motor noise. This further reduced environmental noise impact, improving employee satisfaction and work efficiency.
Implementation Results
Since adopting the ASLONG JGB37-3530 DC motor, the e-commerce company's smart warehousing and logistics center has achieved remarkable improvements in operational efficiency and cost reduction:
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Efficiency Improvement: Material handling efficiency increased by 30%, and goods sorting speed by 25%. Overall logistics capacity has significantly improved to handle growing order volumes.
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Cost Reduction: The motor's high efficiency and low energy consumption have cut energy costs by 20%. Its reliability and low maintenance needs have reduced repair costs and downtime, further lowering operational costs.
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Environmental Improvement: The low-noise motor has enhanced the work environment, raising employee satisfaction by 20% and reducing staff turnover by 10%, ensuring the company's stable development.
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Enhanced System Reliability: Remote monitoring has cut motor failure rates by 50%, significantly boosting system reliability and providing robust power support for the logistics center.
Customer Feedback
The e-commerce company highly rates the ASLONG JGB37-3530 motor's performance and quality. Zhang, the logistics center's equipment manager, stated, "ASLONG's JGB37-3530 motor is the core of our smart logistics system. Its high performance and reliability have strongly supported our business growth. Its precise control allows efficient goods sorting and storage, while long-term stable operation reduces maintenance hassles. The low-noise environment is also praised by our staff. We will continue partnering with ASLONG to drive innovation in the warehousing and logistics industry."
Summary
The successful application of the ASLONG JGB37-3530 DC motor in the e-commerce company's smart warehousing and logistics center highlights its high performance, precision, reliability, and low noise. Collaborating with ASLONG has enabled the company to upgrade its logistics system efficiently, improve the work environment, and gain significant economic benefits. With its strong technical capabilities and quality service, the ASLONG JGB37-3530 motor has become an ideal power choice for smart warehousing and logistics.